Densify Films & Fluff into Free-Flowing Granules

A robust agglomerator that turns lightweight plastics—bags, films, thin sheet, raffia, fluff—into compact, pourable granules for steady extrusion, pelletizing, or pressing.

What it does (simple steps)

1. Takes in light, bulky plastics that are hard to dose or store.
2. Cuts + friction-heats the material inside a sturdy chamber with rotating and fixed knives.
3. Compacts it into granules/crumbs that flow, meter, and convey reliably to the next step.

Why it helps

• Higher bulk density, smoother dosing. No more flyaway films or bridging at the hopper—feeds your extruder like clockwork.
• Cleaner, more stable line. Consistent granules stabilize throughput and reduce stop-and-go downstream.
• Better logistics. Denser material stacks, stores, and ships more efficiently.
• Moisture reduction. When placed after washing and basic drying, the process helps drive off surface moisture for a cleaner melt.* *Agglomeration assists drying but is not a full dryer.

Where it fits in your line

Shredder → Washer → (Drain/Dryer) → Agglomerator → Extruder / Pelletizer / Press

What it handles well

PE/PP films & bags, thin sheet trims, raffia, label matrix, light fluff from shredding. (Avoid heavy contamination, mixed polymers, metals/stone; pre-sort for best results.)

Good practice (to elevate quality)

• Pre-shred films and remove large contaminants.
• Drain & pre-dry washed material; feed evenly—don’t overfill.
• Tune residence time & knife speed to balance densification and particle size.
• Cool & rest the output to prevent clumping before storage or extrusion.
• Keep a light maintenance routine: blade inspection, chamber clean, safety interlocks check.

Use-case snapshots

• Film recyclers: convert post-consumer bags into steady extruder feed.
• Converters & factories: densify thin sheet trims for in-house reuse.
• Community programs: upgrade lightweight plastics into sale-ready agglomerate.

Operator experience & safety

• Service-friendly access for cleaning and blade checks keeps downtime low.
• Pair with dust extraction and provide PPE; never open the chamber while running.